SUPEROIL FG:

the industrial lubrication revolution

SUPEROIL FG represents the definitive evolution in lubrication for conveyor belts in the food industry. Developed with expertise gained from over 60 years of experience in the bottling industry, this clear mineral lubricant offers exceptional lubricating, gliding and release properties, specifically designed to meet the most critical needs of the food and beverage industry.

The most important innovation SUPEROIL FG lies in its ability to completely eliminate the use of water in lubrication processes, ensuring superior performance and absolute regulatory compliance in every industrial application.

Technical features

Formulation

SUPEROIL FG stands out for its composition that guarantees optimal performance in all operating conditions:

• 100% anhydrous composition: total elimination of the aqueous component for maximum efficiency
• Silicone-free and PTFE-free formulation: absence of silicone and Teflon for total compatibility with food processes
• Optimized specific consumption: higher performance/consumption ratio per unit of treated area
• Ready-to-use: direct application without the need for dilution or preparation
• Accelerated biodegradability: minimized environmental impact without the need for special effluent treatments

Certifications and Regulatory Compliance

Food safety is guaranteed through international certifications:

• FDA 21 CFR 172.878: full compliance for food additives
• FDA 21 CFR 178.3620(a): approval for substances in contact with food
• NSF H1: specific certification for food-grade lubricants with incidental contact
• Compatible with regulated sectors: approved use in the food, cosmetic and pharmaceutical sectors

Integrated System: SUPEROIL FG and dry/dry lubrication plant technology

The validation of SUPEROIL FG was conducted at one of the largest Italian bottling plants, where the system (SUPEROIL FG and dry lubrication system) operated continuously for months, demonstrating exceptional performance in real operating conditions with high production intensity.

The effectiveness of SUPEROIL FG reaches its maximum potential through integration with specific systems, designed by our group of experts to optimize every aspect of lubricant distribution by means of controlled pneumatic misting technology.

Technical System Architecture

Central control unit
• Integrated pumping unit with AISI 316L container tank for maximum corrosion resistance
• Differential air/SUPEROIL FG distribution modules with precise parameter control
• Top loading system with dedicated filling mouth for safe operation
• Ground-mounted configuration with adjustable leveling feet for versatile installation
Intelligent process control
• Dedicated PLC housed in separate AISI 316L cabinet for advanced parametric management
• Interfaccia operatore Siemens LOGO! TDE for intuitive process control
• Upgrade option with Siemens KTP700 7" touchscreen Human Machine Interface
• Scalable modular architecture: basic configuration 6 zones, expandable up to 12 operating zones
Zonal distribution network
• Dispensing units strategically placed in food-grade ABS containers along the production line
• Independent adjustment of air/SUPEROIL FG parameters for each individual application point
• Nebulization system with calibrated nozzles for optimization of the lubricating film
• Installation using dedicated structural supports and certified polymer interfaces

Industrial validation: field-proven results
Real operational test
The results obtained represent concrete proof of the effectiveness of the integrated product-plant solution developed by our specialized technical team.
Performance Operative Documentate
Lubrication efficiency
• Full compatibility with high bottling speeds with lightweight bottles
• Significant extension of the operating life of conveyor belts
• Versatility with complex setups, including upside-down can transport
• Substantial improvement in the overall hygiene of conveyor systems
Optimization of consumption and sustainability
• Total elimination of water consumption for lubrication
• Drastic reduction in energy consumption for belt drive motors
• Minimization of waste during production transitions and format changes
• No organic load at wastewater treatment plants
• Complete elimination of the distribution brushes thereby removing the costs and downtime associated with their maintenance

PERFORMANCE BENCHMARKING

SUPEROIL FGand dry/dry lubrication vs. traditional technologies

Evaluation Parameter	SUPEROIL FG + AEB Dry Lubrication System	Traditional Lubricants
Application methodology	Pneumatic misting with precision nozzles	Mechanical brush distribution
System maintenance	Ugelli maintenance-free	Mandatory monthly brush washes
Operational diagnostics	Transparent piping for immediate visual inspection	Opaque pipes with difficult fault identification
Plant architecture	Compact, smart and modular design	Bulky and complex structures
Resource consumption	Zero idric consumption	High water requirement per dilution
Environmental safety	Dry-condition surfaces	High-risk wet environments
Environmental impact	No effluent treatment required	Need for wastewater purification

SUPEROIL FG Technical Specifications and Application Protocols

Chemical and physical characteristics of SUPEROIL FG:

Physical appearance: transparent liquid, completely odorless
pH (20°C, 100% solution): 5,0 ± 0,5
Density at 25°C: 0,82 – 0,86 g/cm³
Dynamic viscosity at 20°C: 180-210 cPs
Aqueous solubility: completely immiscible
Material compatibility: PET, TETRA, tempered glass, food-grade metal alloys for beverages

Operating Protocol

SUPEROIL FG is distributed through the pneumatic misting system during the active movement of the conveyor belts, ensuring optimal surface coverage with precisely calibrated single dosing.

Each dispensing station operates with fully adjustable independent parameters, with the possibility of selective exclusion for scheduled maintenance without interruption of the overall process.

AEB: Partners for Innovation

The formulation of SUPEROIL FG is the result of consolidated specialized skills supported by a highly specialized technical team capable of developing fully customized solutions for the most challenging applications of the modern food industry.

Our technology partnership approach is based on an in-depth understanding of the specific needs of each production reality, developing integrated solutions that optimize not only the performance of the lubricant, but the entire industrial conveyor system.

More than 60 years of experience, to support you in producing excellence

Our team of specialized technicians is available for preliminary assessments, customized technical-economic feasibility analysis, design of ad hoc solutions and complete support in the optimization of your industrial lubrication systems.

Contact our team for the development of sustainable and high-performance solutions specifically designed for individual companies.

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SUPEROIL FG:

the industrial lubrication revolution

Formulation

Certifications and Regulatory Compliance

Central control unit

Intelligent process control

Zonal distribution network

Industrial validation: field-proven results

Performance Operative Documentate